Precision machining of microstructures on electroless-plated NiP surface for molding glass components

Jiwang Yan; Takashi Oowada; Tianfeng Zhou; Tsunemoto Kuriyagawa

doi:10.1016/j.jmatprotec.2008.12.008

Precision machining of microstructures on electroless-plated NiP surface for molding glass components

Jiwang Yan, Takashi Oowada, Tianfeng Zhou, Tsunemoto Kuriyagawa

Research output: Contribution to journal › Article › peer-review

136 Citations (Scopus)

Abstract

Micro-cutting experiments were conducted on electroless-plated nickel phosphorous (NiP) surfaces to fabricate microstructures such as microgrooves and micropyramid arrays. Burr formation behavior and cutting force characteristics were investigated experimentally and simulated by the finite element method (FEM) under various conditions. A simple two-step cutting process was proposed to improve the surface quality. The machined microstructure arrays were used as molds for hot-press glass molding experiments and good geometrical transferability was confirmed. The results from this study verify that diamond-machined NiP microstructure molds are applicable to glass molding processes for mass production of precision micro-mechanical and optical components.

Original language	English
Pages (from-to)	4802-4808
Number of pages	7
Journal	Journal of Materials Processing Technology
Volume	209
Issue number	10
DOIs	https://doi.org/10.1016/j.jmatprotec.2008.12.008
Publication status	Published - 2009 Jun 1
Externally published	Yes

Keywords

Glass molding
Micro-machining
Microstructure array
Optical components

ASJC Scopus subject areas

Ceramics and Composites
Computer Science Applications
Metals and Alloys
Industrial and Manufacturing Engineering

Access to Document

10.1016/j.jmatprotec.2008.12.008

Cite this

@article{a83c0bf5085a478e970b8e23c68d15a0,

title = "Precision machining of microstructures on electroless-plated NiP surface for molding glass components",

abstract = "Micro-cutting experiments were conducted on electroless-plated nickel phosphorous (NiP) surfaces to fabricate microstructures such as microgrooves and micropyramid arrays. Burr formation behavior and cutting force characteristics were investigated experimentally and simulated by the finite element method (FEM) under various conditions. A simple two-step cutting process was proposed to improve the surface quality. The machined microstructure arrays were used as molds for hot-press glass molding experiments and good geometrical transferability was confirmed. The results from this study verify that diamond-machined NiP microstructure molds are applicable to glass molding processes for mass production of precision micro-mechanical and optical components.",

keywords = "Glass molding, Micro-machining, Microstructure array, Optical components",

author = "Jiwang Yan and Takashi Oowada and Tianfeng Zhou and Tsunemoto Kuriyagawa",

note = "Funding Information: The authors would like to thank Third Wave Systems, Inc., for providing the cutting simulation software. This work has been supported by Japan Society for the Promotion of Science, Grant-in-Aid for Scientific Research (B), project number 19360055. ",

year = "2009",

month = jun,

day = "1",

doi = "10.1016/j.jmatprotec.2008.12.008",

language = "English",

volume = "209",

pages = "4802--4808",

journal = "Journal of Materials Processing Technology",

issn = "0924-0136",

publisher = "Elsevier BV",

number = "10",

}

TY - JOUR

T1 - Precision machining of microstructures on electroless-plated NiP surface for molding glass components

AU - Yan, Jiwang

AU - Oowada, Takashi

AU - Zhou, Tianfeng

AU - Kuriyagawa, Tsunemoto

N1 - Funding Information: The authors would like to thank Third Wave Systems, Inc., for providing the cutting simulation software. This work has been supported by Japan Society for the Promotion of Science, Grant-in-Aid for Scientific Research (B), project number 19360055.

PY - 2009/6/1

Y1 - 2009/6/1

N2 - Micro-cutting experiments were conducted on electroless-plated nickel phosphorous (NiP) surfaces to fabricate microstructures such as microgrooves and micropyramid arrays. Burr formation behavior and cutting force characteristics were investigated experimentally and simulated by the finite element method (FEM) under various conditions. A simple two-step cutting process was proposed to improve the surface quality. The machined microstructure arrays were used as molds for hot-press glass molding experiments and good geometrical transferability was confirmed. The results from this study verify that diamond-machined NiP microstructure molds are applicable to glass molding processes for mass production of precision micro-mechanical and optical components.

AB - Micro-cutting experiments were conducted on electroless-plated nickel phosphorous (NiP) surfaces to fabricate microstructures such as microgrooves and micropyramid arrays. Burr formation behavior and cutting force characteristics were investigated experimentally and simulated by the finite element method (FEM) under various conditions. A simple two-step cutting process was proposed to improve the surface quality. The machined microstructure arrays were used as molds for hot-press glass molding experiments and good geometrical transferability was confirmed. The results from this study verify that diamond-machined NiP microstructure molds are applicable to glass molding processes for mass production of precision micro-mechanical and optical components.

KW - Glass molding

KW - Micro-machining

KW - Microstructure array

KW - Optical components

UR - http://www.scopus.com/inward/record.url?scp=67349287586&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=67349287586&partnerID=8YFLogxK

U2 - 10.1016/j.jmatprotec.2008.12.008

DO - 10.1016/j.jmatprotec.2008.12.008

M3 - Article

AN - SCOPUS:67349287586

SN - 0924-0136

VL - 209

SP - 4802

EP - 4808

JO - Journal of Materials Processing Technology

JF - Journal of Materials Processing Technology

IS - 10

ER -

Precision machining of microstructures on electroless-plated NiP surface for molding glass components

Abstract

Keywords

ASJC Scopus subject areas

Access to Document

Other files and links

Fingerprint

Cite this